Built for strength and style, these boxes arrive fully assembled and ready to use. They provide superior protection for your most valuable products. We offer high-quality materials and fast delivery on every order.
Custom Rigid Set-Up Boxes from Pioneer Custom Boxes offer luxury packaging crafted in the USA. Our boxes, made from sturdy materials and refined finishes, are designed to enhance product presentation and reinforce brand trust for jewelry, confections, cosmetics, and corporate gifts.
Rigid set-up boxes provide premium, pre-assembled packaging with unmatched durability and elegance.
At Pioneer Custom Boxes, each U.S.-made box meets strict quality and design standards, certified by FSC and ISO. Our boxes deliver structural integrity and sophisticated unboxing experiences nationwide.
Choose from two-piece shoulder and neck boxes, book-style boxes, drawer boxes, collapsible magnetic boxes, and lift-off lid boxes. All are custom-made to your specifications with no minimum order required.
Every box begins with high-density chipboard or greyboard, rigid types of cardboard ranging from 36pt to 80pt (1.2mm-3mm) in thickness.
Each layer is wrapped in fabric-like linen, soft velvet, or various specialty papers such as matte, gloss, or soft-touch, and laminated to protect against scratches and edge wear.
For heavier products like candles or electronics, we use EVA (ethylene-vinyl acetate) or PU (polyurethane) foam inserts, while molded pulp and paperboard trays offer eco-friendly protection for lighter goods.
We match board thickness to product weight and shipping needs, creating boxes that remain stable and sturdy, reflecting skilled U.S. manufacturing.
Our team delivers complete packaging solutions that enhance how your customers see and feel your brand, combining protection, presentation, and performance in every detail.
Choose from chipboard (a dense paperboard), greyboard (a recycled board with a grey core), or duplex board (a double-layered board) in adjustable thicknesses from 1mm to 3mm.
Wraps include specialty linens (fabric-like papers), textured papers, or coated wraps in your custom Pantone colors.
We use offset printing (inked plates transfer images), digital printing (direct computer-to-paper process), and screen printing (mesh stencils for designs) with exact PMS (Pantone Matching System) color matching to keep your branding consistent.
Add foil stamping, embossing (raised design), debossing (depressed design), or spot UV (selective glossy coating) for tactile depth and visual contrast.
Select matte (non-reflective), gloss (shiny), or soft-touch (velvety feel) lamination to control texture and shine. Enhanced with holographic foil (reflective, color-shifting film), Aqueous coating (water-based protective layer), or anti-scuff finishes for a premium look and longer shelf life.
Choose inserts that fit your needs: EVA (ethylene-vinyl acetate), PE (polyethylene), or PU (polyurethane) foam, molded pulp (eco-friendly molded paper), or cardboard dividers.
Closure systems include magnetic lids, ribbon pulls, drawer slides, and lift-off lids, combining attractive design with functionality.
Add custom-cut windows to showcase your product. Precision laser-cutting guarantees flawless edges and a professional finish.
We create every size to fit your product securely, from small rigid gift boxes to large presentation kits. Average production runs complete in 8-12 business days, with rush services available.
We use FSC-certified wraps, soy-based inks, and recycled greyboard. Our facilities follow ISO quality standards, and we guarantee reprints if your order doesn’t meet expectations.
Each style can be wrapped, printed, and finished with your brand’s color palette. Explore related collections like Magnetic Closure Boxes, Custom Drawer Rigid Boxes, and Rigid Boxes with Inserts for complete packaging solutions that suit luxurious products.
Collapsible magnetic boxes are perfect for brands managing high-volume eCommerce, as they fold flat to reduce shipping costs without compromising design.
Traditional rigid boxes arrive fully assembled, offering superior structure and a luxurious, weighty feel.
Our consultants help you balance logistics and presentation to find the ideal solution. Every choice aims to enhance your customer’s unboxing experience and strengthen brand loyalty.
Your packaging should tell your story at a glance. With Pioneer Custom Boxes, you can design your rigid boxes online and preview every detail before production.
Our designers guide you through dieline setup, color correction, and artwork placement to ensure perfection.
Whether minimalist or bold, we produce packaging that connects emotionally with customers and strengthens your brand’s trust.
Our clients consistently report outstanding experiences with our design team, praising the results from concept to delivery.
Our Custom Rigid Set-Up Boxes serve diverse industries across the United States:
A boutique skincare brand shared that customer retention increased by 25% after switching to our rigid boxes, attributing it to improved product presentation and a better unboxing experience, demonstrating the impact of expert packaging.
We make luxury packaging accessible. Whether you need 50 boxes for a boutique launch or 20,000 for nationwide retail, you’ll receive consistent craftsmanship, free design assistance, and free shipping across the U.S. No MOQ means small brands can scale without limitation, while wholesalers enjoy cost-efficient production at volume.
Clients describe our service as dependable, and projects with us consistently reflect high standards of quality.
Our sustainability efforts go beyond materials. We use energy-efficient equipment, recycle every offcut, and print exclusively with non-toxic, water-based inks.
Each process meets FSC and ISO environmental standards, allowing you to promote your brand with confidence and conscience.
As America’s trusted rigid box manufacturer, Pioneer Custom Boxes offers reliability, design mastery, and full transparency.
Our Reprint Guarantee, FSC certification, and eco-responsible processes give brands peace of mind. From Los Angeles to New York, clients choose us for packaging that embodies authenticity, durability, and style.
We have successfully supported numerous luxury brands seeking reliable product packaging partners. Like them, you can rely on us for precise, high-quality packaging every time.
Partner with our experts and experience packaging that not only protects but persuades, crafted with U.S. precision and global appeal.
Give your products the luxury they deserve. Partner with Pioneer Custom Boxes, America’s most trusted name in premium packaging. Request a free quote today and experience packaging that combines artistry, precision, and trust.
| Box Style | Custom Rigid Set Up Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
