Custom printed Mylar pouches that merge vivid, high-definition branding with reliable freshness protection. These food-safe, recyclable pouches feature premium printing, airtight sealing, and resealable closures. Perfect for coffee, snacks, and supplements, built for U.S. brands that value strength and visual impact.
Custom printed Mylar pouches from Pioneer Custom Boxes combine performance, creativity, and preservation.
We engineer every pouch to protect what’s inside, and to showcase your brand with vivid, long-lasting prints that catch eyes on every shelf.
Whether you’re packaging coffee, snacks, supplements, or premium edibles, our printed pouches deliver barrier strength and visual appeal in perfect balance.
Modern packaging isn’t just protection, it’s storytelling. Every surface of a Mylar pouch is a branding opportunity.
Pioneer’s advanced rotogravure and digital systems reproduce high-definition graphics, subtle textures, and vibrant color gradients with photo-real precision.
From metallic sheens and matte contrast to full-panel artwork, each design reflects quality, innovation, and confidence.
Our custom Mylar pouches feature multiple laminated layers that lock out moisture, oxygen, and odor while maintaining flexibility. Each layer serves a clear function:
Provides the crisp, printable outer shell. It gives structure and defines the pouch’s luxurious finish, smooth, rugged, and ideally suited for intricate graphics.
Adds high-barrier protection. Reflects light and prevents flavor loss, oxidation, or aroma fade in sensitive products like coffee, herbs, and supplements.
Forms the inner sealing surface. It’s heat-sealable, food-safe, and puncture-resistant, essential for airtight storage and safe handling.
For extreme protection needs, we include foil or nylon for light and puncture resistance. Perfect for brands seeking extended shelf life or export-grade durability.
The result? Pouches that don’t just look premium, they perform like industrial-grade armor for freshness.
We make your packaging speak for you. Choose from:
Delivers ultra-sharp images and consistent color accuracy across large runs.
Perfect for limited editions or small-batch brands that want flexibility without sacrificing quality.
Highlight your logo or product name with texture and shine that customers can feel.
Create depth and dimension by combining finishes that attract light in different ways.
Surprise your customers with interior artwork, dosage info, or brand messaging printed inside the pouch for a premium unboxing touch.
Each print process uses soy-based, low-VOC inks to maintain sustainability and color vibrancy.
Form and function come together in all custom-printed Mylar pouches we produce. You can personalize nearly every aspect:
Need distinctive silhouettes? Our precision contouring and CNC cutting tools enable advanced custom shapes, the same design flexibility found in our die cut Mylar bags.
We know freshness defines product quality. That’s why every pouch is designed for airtight, smell-proof performance and optimized storage.
The combination of reinforced seams and multi-layer sealing keeps air, moisture, and light out.
These pouches also pair seamlessly with long-term preservation solutions such as Mylar bags for freeze drying, ensuring your ingredients or products remain crisp, flavorful, and safe for months.
Compact, cost-efficient, and ideal for individual portions or giveaways.
The go-to choice for dried fruit, coffee, or supplements, plenty of space for branding and full-panel artwork.
Preferred for edibles, pet treats, and high-value products requiring stronger barrier integrity.
Perfect for refills or family packs where capacity meets shelf impact.
Our sizing customization allows flexibility from pocket-sized pouches to large-format resealable bags.
From roasted coffee to trail mix, our pouches protect freshness and enhance presentation.
Ensure hygiene, safety, and professional branding for powders, capsules, and nutraceuticals.
Highlight natural ingredients with soft-touch matte finishes and eco-luxe printing.
Odor-proof, child-resistant, and compliant, designed to maintain potency and flavor.
Durable, reclosable, and display-ready, built for everyday handling.
Our approach to eco-friendly packaging goes beyond materials. We integrate recycled PET, solvent-reduced inks, and efficient production workflows that cut waste without compromising quality.
We also offer mono-material pouches designed for easier recycling, helping brands reduce their footprint while keeping products protected.
Every production run follows strict EPA and FDA standards for environmental and food safety compliance.
At Pioneer Custom Boxes, we see packaging as a partnership between science and design.
Our custom printed Mylar pouches protect your product, amplify your brand, and signal quality before customers even take a bite.
Strong. Beautiful. Unforgettable. That’s Pioneer.
| Box Style | Custom Mylar Pouches |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
