Double Walled Boxes

4.8 out of 5 stars (4.8 / 5) (44 reviews)

Secure your delicate and heavy items with our Double-Walled Boxes – the perfect solution for safe shipping and handling. With extra strength, cushioning, and custom printing options, it’s the top choice for e-commerce businesses and retailers.

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Box StyleDouble Walled Boxes
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order Required
Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
PrintingNo Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scored, Perforation
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
ProofFlat View, 3D Mock-up, Physical Sampling (On request)
Turnaround4 – 8 Business Days, RUSH


When shipping products, choosing the right packaging is important to ensure that your items arrive safely and undamaged. The double-walled box is one type of packaging that has become increasingly popular in recent years.

What are double-walled boxes?

Double-walled boxes comprise two layers of corrugated cardboard with a layer of insulation between them. This makes them stronger and more durable than single-walled boxes, which only have one layer of cardboard.

The two layers of cardboard in a double-walled box provide extra protection against impact, compression, and puncture. The insulation layer also helps keep the box’s contents at a more consistent temperature, which is important for items that are sensitive to heat or cold.

Why choose double-walled boxes for shipping?

There are several reasons why double-walled boxes are a smart choice for shipping.

Extra protection

Double-walled boxes offer extra protection for your items during shipping. The two layers of cardboard and the insulation layer provide a buffer against impact, compression, and puncture, which can help to prevent damage to your products.


Double-walled boxes are more durable than single-walled boxes. They’re less likely to crush or puncture during shipping, so your products are more likely to arrive in good condition.

Temperature control

The double-walled box’s insulation layer helps maintain a consistent temperature inside the box. This is important for items sensitive to heat or cold, such as food, electronics, and pharmaceuticals.


Although customized double-walled boxes are more expensive than single-walled boxes, they’re still a cost-effective choice for shipping. Because they provide extra protection, they can help to reduce the number of damaged items and the cost of returns.

Environmentally friendly

Double-walled boxes are more environmentally friendly than single-walled boxes. They’re made from recycled materials and can be recycled again after use.

How to choose the right double-walled box for your products

When choosing a custom printed double-walled box for your products, there are several factors to consider.


Choose a box that is the right size for your products. A too-big box will allow your items to move around during shipping, increasing the risk of damage. A box that is too small may not provide enough protection.


Consider the weight of your products when choosing a box. Double-walled boxes are stronger and more durable than single-walled boxes, but they still have weight limits. Make sure you choose a box that can safely support the weight of your items.


If your products are fragile, you may need to choose a box with extra cushioning, such as foam inserts or bubble wrap. This will provide additional protection against impact.

Temperature sensitivity

If your products are sensitive to temperature, choose a box with an insulation layer. This will help to maintain a consistent temperature inside the box during shipping.


Consider the cost of the box when choosing a packaging solution. Double-walled boxes are more expensive than single-walled boxes, but they provide extra protection and can help to reduce the cost of damaged items and returns.


In conclusion, double-walled boxes are a smart choice for shipping products. They provide extra protection, are more durable than single-walled boxes, and help to maintain a consistent temperature during shipping.

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